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Injection Molding

  • Injection Molding
Injection Molding

Injection Molding

Product Description:

Injection molding is the gold standard for high-volume production of precision plastic and metal parts, combining efficiency, repeatability, and scalability. At Faro Mold, we deliver end-to-end injection molding solutions—from prototype tooling to full-scale production—empowering industries to achieve cost-effective manufacturing without compromising quality.

 

Why Partner with Faro Mold?

 

1. Advanced Tooling & Materials

Mold Types: Prototype molds (aluminum/soft steel) for fast turnaround; production-grade steel molds for high-volume runs.

Material Range: Engineering plastics (ABS, PC, Nylon, POM), elastomers (TPU, TPE), and metal alloys (zinc, magnesium).

Complex Geometries: Multi-cavity molds, hot runner systems, and micro-molding capabilities for intricate designs.


2. Precision & Consistency

Achieve tight tolerances (±0.05mm) and repeatable results with our ISO 9001:2015 certified processes, supported by robotic automation and real-time quality monitoring.


3. Scalable Solutions

Low-Volume Prototyping: Validate designs with 100–1,000 units.

Mass Production: High-speed molding for batches exceeding 100,000+ parts.


4. Industry-Specific Expertise

Automotive: Durable components like dashboards, connectors, and housings.

Medical: FDA-compliant parts for devices, surgical tools, and sterile packaging.

Consumer Electronics: Thin-walled, aesthetic components with UL94 flame ratings.

Industrial: Wear-resistant gears, enclosures, and structural parts.


5. Speed to Market

Rapid tooling (lead times as short as 10–15 days) and just-in-time production to meet tight deadlines.


End-to-End Services

  • Design for Manufacturability (DFM): Optimize part geometry, gate placement, and material selection.

  • Tooling & Mold Fabrication: CNC-machined or EDM-finished molds for superior surface quality.

  • Post-Processing: Painting, laser etching, ultrasonic welding, and assembly.

  • Quality Assurance: CMM inspection, tensile testing, and batch certification.


Your Injection Molding Workflow

1.Submit Your Design (STP or native CAD files).

2. DFM Analysis & Tooling Strategy (Our engineers refine your design).

3. Molden Sample Approval (Verify fit, function, and finish).

4. Production & Quality Checks.

5. Global Delivery (Bulk shipments or kitting services).


Engineered for Excellence

With over a decade of expertise, Faro Mold combines cutting-edge technology with a customer-centric approach. We help you reduce per-unit costs, minimize waste, and scale production seamlessly—whether you’re launching a new product or optimizing an existing line.

 

Request a Quote Today – and experience injection molding services that transform your concepts into market-ready products with precision and reliability.

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